After years of service
in the Indian army the 308 Ishapore rifle has made its debut as surplus rifle
sales. The guns generally speaking are in good to fair condition and for the
most part the barrels are in excellent condition. However because of years of drill
practice the bolts are sometimes worn and the magazine holding release device
has worn a good sized piece of the magazine holding notch away. The magazine
holding lever is of hardened steel and so this constant insert and extraction
of the magazine by years and years of recruits in training camps causes this
notch to wear short and the mag falls lower and the gun will not pick up a
bullet when it is functioned. People are buying and complaining about
aftermarket magazines that do not function well. The feeder lips are soft and
in time they bend and move and the gun jams. The steel is a cheap low carbon
steel and is either not heat treated or the low carbon content will not allow
the lips to harden if it is heat treated.
Perhaps the solution is
to not replace the magazine, but to fix the old one. This Ishapore magazine was
taken by me to a sheet metal shop. Sheet metal shops are used to welding thin
metals and would be a first choice over a welding shop. I had him add 1/8 inch
of weld which was way more than was need but necessary to make sure that I got
a proper fit. The man was told that I just wanted the metal weld built up and
out, and that I would handle the file works myself. The weld on the mag was
first filed flat on top and then I began filing the edge where the locking
lever connects with the magazine locking lip. After a few file strokes the magazine
was then inserted and withdrawn a number of times. This was repeated until the
locking lever caught (The mag holding lever will make a snap when the mag is
filed to the right length. Do not get wild with the file. Good file work takes
time! My magazine now probably has closer tolerances than when it was made. Cost
of labor 5 minutes of work $12 but some shops could charge as much as $25 so
get a price before you let them do the work. Some of the clips were painted Remove
the paint where the weld must go before going to the welding shop or it could
cost you extra labor. Remove the
spring and follower so the weld will not soften the all important spring.
Finished product after about
half the weld was removed here. Note the amount of metal that was left was
really quite a lot. This weld can only be performed with a Tig welder. The clip
now functions perfectly. It is said that a man who knows what he is doing with
a Tig welder you can weld a razor blade to a boat anchor. To finish the clip burnish
with steel wool and finish with a touch of Perma-Blue; or if you have a painted
clip burnish with steel wool and clean with a solvent and touch up with black
spray paint.
Theory—Given that so many people are stuck with the inferior
aftermarket mag they had purchased or they may have bought a gun with newer
magazine already installed by the former owner or replaced the original
themselves and thrown the original away. The rear lips pretty much rest against
the inside of the receiver. It is not likely there is any if much adjustment
that can be made there. This leaves the front feeder lips. The front lips have
nothing to rest against but is fairly close to the receiver. JB Weld is said to
have been used on boilers. This would make it a high heat product and a gun can
heat up pretty good. Normal epoxy is only stable un till it reaches 200 degrees
and failure will follow soon after. Adjust the clip so it feeds well and then
remove the mag and wipe the outside of the two feeder lips with a solvent to
get rid of any oil and put on a touch of JB weld. Let it dry and slide the clip
in and out sanding the JB Weld until it makes good contact with the front of
the receiver. It might not be pretty but theoretically
it should leave you with a very functional gun for years to come. Spring compression--The Indian army 308 Ishapore rifle mags generally hold 5 or 10 bullets never try to overload either mag as it can over compress or brake the spring. Richard W Norman
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